Infrastructure — Grand Prints

Overview

Infrastructure Built To Deliver

Grand Prints' production infrastructure is the backbone of everything we do. Over four decades, we have made continuous investments in the world's finest printing and finishing equipment — ensuring our clients receive packaging that meets the highest standards of colour accuracy, structural integrity, and regulatory compliance.

Our Gurugram and Manesar facilities operate as an integrated production ecosystem — from CTP plate-making to press, from finishing to QC and dispatch — with every step engineered for zero-defect output at scale.

Main Facility

27,000 Sq. Ft.

Sub Facility

25,000 Sq. Ft.

Monthly Output

30M Cartons

Press Technology

Heidelberg

Colour Accuracy

Delta E ≤ 1.5

Compliance

GMP · ISO 9001

Our Facilities

Two Facilities. One Standard.

Each facility is purpose-built and purpose-run — no compromise on quality, compliance, or capability.

Primary Facility

Gurugram — Main Production

Our flagship 21,000 sq. ft. facility in Phase-IV, Udyog Vihar, Gurugram is the heart of Grand Prints. Housing our full complement of Heidelberg Speedmaster presses, the CTP plate room, complete finishing line, Ink Matching Centre, and QC lab — this facility handles the majority of our pharmaceutical and FMCG carton production.

Heidelberg Speedmaster CD 5-colour with inline coater and Image Control
Thermal CTP plate setter and processor
Autoprint UV coater and IR/UV coating machines
Heidelberg gold foiling machine
3 × Maxima automatic die-cutting machines
Auto-pasting machines and paper folding equipment
Full QC lab with Techkon densitometers
GMP-certified pharmaceutical production area

21,000 Sq. Ft. GMP Certified ISO 9001 WHO-GMP Heidelberg

Second Facility

Gurugram — Specialty Finishing

Our Gurugram facility specialises in advanced finishing operations that require dedicated equipment and controlled environments. This 27,000 sq. ft. site houses our Met Pet LED printing line and specialist foiling operations — giving us the capacity to handle complex, high-specification finishing runs without compromising main facility throughput.

Met Pet LED printing line (UV-cured)
Specialist hot foiling equipment
Hybrid texture finishing capability
Embossing and debossing presses
Spot UV and varnish application
Dedicated QC inspection station

27,000 Sq. Ft. Met Pet LED Specialty Finishing Foiling

Unique Capability

In-House Ink Matching Centre

The Grand Prints Ink Matching Centre is our most significant competitive differentiator. Purpose-built to achieve Delta E ≤ 1.5 colour accuracy, it guarantees that your brand colours are reproduced faithfully on every production run — regardless of substrate, press, or season.

Spectrophotometric colour measurement (Techkon SpectroDens)
CIP4 data-driven ink formulation
Delta E ≤ 1.5 colour accuracy guarantee
Custom ink matching for Pantone, CMYK and bespoke brand colours
Substrate-specific ink profiles for all paper types
Run-to-run consistency documentation for regulatory files

Δ E ≤ 1.5 Pantone Certified CIP4 Workflow Techkon

Key Equipment

The Machines Behind The Craft

World-class equipment operated by experienced technicians — every press, every run, every carton.

Printing

Heidelberg Speedmaster CD

5-colour press with inline coater and CIP4 Image Control. Delivers ±2 Delta E colour consistency at production speeds of up to 15,000 sheets/hour. The gold standard of commercial carton printing.

Pre-Press

Thermal CTP Plate Setter

Computer-to-plate technology eliminates film and manual processes, delivering perfect dot reproduction and register accuracy. Plates processed in-house for fastest turnaround times.

Finishing

Heidelberg Gold Foiling

Hot foil stamping machine capable of fine-detail registration across gold, silver, rose gold and holographic foils. Delivers bubble-free, consistent foil adhesion on all coated stocks.

Specialty Printing

Met Pet LED Printing Line

LED UV-cured printing on metallized polyester substrates. Produces stunning 3D-effect packaging with superior tensile strength and anti-yellowing properties over extended shelf life.

Converting

Maxima Die-Cutting Machines

Three high-speed automatic die-cutting machines delivering ±0.1mm tolerance on all carton formats. Designed for continuous high-volume production with minimal set-up time.

Coating

UV & IR Coating Systems

Autoprint UV and IR/UV inline coating units delivering high-gloss, matt, and soft-touch lamination finishes. Supports spot UV and full-surface coating applications in a single pass.

How We Work

From Brief to Dispatch

A fully integrated, end-to-end production workflow — every stage controlled, documented, and verified.

Artwork & Pre-Press

CTP-ready file preparation, colour profile assignment and plate production. Techkon densitometry verification before press.

Press Proof

First-off press proof matched against approved colour standard. Delta E ≤ 1.5 sign-off before full production run begins.

Production Print

Heidelberg Speedmaster full production run. Inline Image Control monitors colour consistency throughout the entire run.

Specialty Finishing

Foiling, braille, UV coating, embossing, die-cutting and gluing — all applied in-house on dedicated finishing lines.

QC & Dispatch

100% visual inspection and sampling. Zero-defect certification issued before dispatch. Full batch records retained for pharma compliance.

India's Most Trusted Packaging Partner